Shell and Tube Heat Exchanger are popular in process industries because they occupy less space and offer reasonable temperature drop. The apparatus consists of fabricated shell, inside which tubes with baffles on outer side are fitted. The present set up is a 1-2 heat exchangers, with cold water flows through shell and hot water inside the tubes. For hot water, a recirculation type water tank is provided, fitted with heaters and Digital temperature controller.
Shell and Tube Heat Exchanger are popular in process industries because they occupy less space and offer reasonable temperature drop. The apparatus consists of fabricated shell, inside which tubes with baffles on outer side are fitted. The present set up is a 1-2 heat exchangers, with cold water flows through shell and hot water inside the tubes. For hot water, a recirculation type water tank is provided, fitted with heaters and Digital temperature controller. Cold water at constant head condition is to be provided from laboratory overhead tank by the end user. Flowrates of hot and cold water are measured using Rotameters. A magnetic drive pump is used to circulate the hot water from the re-circulation type water tank. Digital temperature indicator with multichannel switch is fitted in control panel to observe the temperature of hot and cold fluids at inlet and outlet of heat exchanger.
Experimentation/Learning Objectives
•To calculate the Rate of Heat Transfer
•To calculate the LMTD.
•To calculate the Overall heat transfer co-efficient.
Utilities Required
•Water supply: 5 lit/min (approx.)
•Floor Drain.
•Electricity Supply: 1 Phase, 220 V AC, 50 Hz, 32 amp MCB with earth connection (Earth voltage should be less than 5 volts)
•Floor area: 1.5 m x 0.75 m.
System | Water to Water. (1 – 2 shell & tube type) |
Shell | Material Stainless steel. Insulated with ceramic wool and cladded with aluminum foil. Dia. 220 mm, Length 500 mm (Approx.) 25% cut baffles at 100 mm distance 4 Nos. |
Tube | ID 13mm, OD 16mm approx., Length 500mm (24 Nos.) |
Water Flow Measurement | Rotameters (2Nos.) one each for cold & hot fluid. |
Hot Water Tank | Made of Stainless steel (Insulated with ceramic fibre wool) |
Hot Water Circulation | Magnetic Pump |
Heaters | Nichrome wire heater (2 Nos.) |
Control panel comprising of : | Digital Temp. Controller : 0-199.9°C, (For Hot Water Tank) Digital Temp. Indicator : 0-199.9°C, with multi-channel switch Temperature Sensors : RTD PT100 type-4Nos. |
Non Contact type. | With Standard make On/Off switch, Mains Indicator etc. |